COMPLETE DENIM PLANT YEAR 2006


COMPLETE DENIM PLANT YEAR 2005 & 2006
KARL MAYER DIRECT BEAM WARPING
Head type BM2600-1250              
Manufactured 2003
Maximum beam width 2600mm between flanges
Maximum beam flange diameter 1500mm
 
MASTER INDIGO DYEING & SIZING RANGE
Beam Creel for 12 beams
15 Impregnation and washing tanks
with overhead multi roller oxidising arrangements and mangles
washing tank with mangle
16 cylinder steam heated dryer
2 washing tanks with mangles
16 cylinder steam heated dryer
Intensive washing tank type Ecowash with mangle
16 cylinder steam heated dryer
8 washing tanks with mangles
16 cylinder steam heated dryer
Pneumatic accumulator
3 cylinder dryer
Karl Mayer size box, 2 dip and 2 nip
16 steam heated drying cylinders
2 x Mc COY ELISON / HAKOBA
Creel (Hakoba), Head Stock 1996 / 2000, 375 end creel
1 x MORISSON
1,2m working width, 12 positions, 
Consisting of: 
12 position ball creel,
4 washing tanks, steaming unit (27 meters), 
8 indigo dyeing tanks, 
4 washing tanks, 12 x 3 drying cylinders (steam heated), 
12 dosing tanks.    
 
4 X BARBAR COLMAN LONG CHAIN BEALERS
1982,1983,9187AND 1987
 
1 X SUCKER MULLER SIZING
1982, 2,2m working width, 
Flange diameter: 1,1m, 
Consisting of: 
12 warp beam creel, 
Size box, 
4 drying cylinders, 
Size box, 2 x 4 drying cylinders, 
Head stock
 
30 PICANOL OPTIMAX LOOMS
220cm reed space
type OPTIMAX-4R
2008
Staubli dobby type 2622B
5 bars warp stop motion
2 prewinders
2 colours
selvedge cutters
6 frames
droppers and heald wires as fitted
off loom big roll batcher
 
28 PICANOL GAMMAX LOOMS
190cm reed space
type GAMMAX-2R
2003
Staubli dobby type 2622
5 bars warp stop motion
2 prewinders
2 colours
selvedge cutters
6 frames
droppers and heald wires as fitted
off loom inspection and big roll batcher
 
6 PICANOL GAMMA SUMO  LOOMS
190cm reed space
type GAMMA-2P
2002
Staubli Cam Box type 1620B
5 bars warp stop motion
2 prewinders
2 colours
selvedge cutters
6 frames
droppers and heald wires as fitted
off loom inspection and big roll batcher


OSTHOFF SINGEING MACHINE
Manufactured year 2005
Maximum fabric width 2000mm
ENTRANCE
Roller cradle to take cloth rolls from weaving
Driven feed roller
High entrance frame with guide rollers
Stainless steel J-box accumulator
Erhardt & Leimer fabric centering and guiding unit
OSTHOFF BRUSHING UNIT
Driven brushing and beating rollers for face and reverse of fabric
Extraction ducts
OSTHOFF SINGEING MACHINE
 Type U97/1
 2 gas ribbon burners, water cooled
Touch screen operation
Controls for machine speed, singeing burners position, flame height and width, etc
 OSTHOFF BRUSHING UNIT
 Driven brushing and beating rollers for face and reverse of fabric
 Extraction ducts
 EXIT
High exit frame
Stainless steel J-Box accumulator
Erhardt & Leimer fabric centralising and guiding unit
Surface driven A-frame batcher
 
KUSTERS SINGEING & MERCERISING RANGE
Manufactured 2001
Maximum working width 2000mm
ENTRANCE
Entrance frame with scray to take denim cloth rolls from the looms
Conveyor feed
High entrance frame
Stainless steel J-Box accumulator
Erhardt & Leimer centre guiding system
BRUSHING & BEATING UNIT
Brushing rollers for face and reverse of fabric
Beating rollers
Extraction hoods and ducting
SINGEING MACHINE
2 gas fired burners, water cooled
Control system for machine speed, burner position, flame height, flame width, etc
Touch screen operation
BRUSHING UNIT
Brushing and beating unit for brushing face and reverse of fabric
Extraction hoods and ducting
 
MERCERISER & WASHING
Chainless Caustic Impregnation section
26 chainless stretching cylinders and two padders
Stabilising Section
32 chainless stretching cylinders and one padder
Neutralising tank, type Turbo Wash, c 18m content
Mangle
2 Multi-roller Wash Tanks type 234-43, double strung
2 Mangles type 222/53
1 Multi-roller Wash Tank type 836/76, c 18m content
Mangle type 222/53
DRYING
16 Wumag Stainless steel ,steam heated, drying cylinders
In two stacks of 8, 600mm dia
Stainless steel J-Box accumulator
Erhardt & Leimer centre guiding system
Surface driven A-frame batching device


KUSTERS PAD-STEAM CONTINUOUS DYEING RANGE
Manufactured 2005
Maximum fabric width 1800mm
ENTRANCE
Fabric from A-frame , with draw roller and compensator
J-box
DYE PADDER
Kusters Dye Padder type 222.11.1800
Surface driven A-frame batcher for pad-batch route
STEAMER
Kuster Tight Strand Steamer
3 compartments with 24 top and bottom rollers, capacity approx 60m
WASHING
2 Wash Tanks type Compacta-X with 2 bowl mangles
3 Wash Tanks type Turbo Flush with 2 bowl mangles
DRYING
14 WUMAG stainless steel , steam heated drying cylinders
 EXIT
2 stainless steel water cooled cylinders
 Exit frame with I pair of Erhardt & Leimer KF20 fabric edge guiders
 J-box accumulator
 Surface driven A-frame batcher
 
Morrison Pad steam dyeing range

1,8m working width, 2m roller width, 
Consisting of: 
2 brushes, singing, padder / dyeing foulard,
 steaming unit,
 6 washing compartments, 
drying compartment (4 rows x 6 cylinders), 
exit with batcher + J-Box.
 
MONFORTS STENTER RANGE
Manufactured 2005
Maximum fabric width 2000mm
With Gaston County Foamer and coating head
High entrance frame with tensioning rails,
guide rollers and 1 pair of Erhardt & Leimer KF20 guiders
MONFORTS PADDING MANGLE
2 bowl with chemical tanks and mixer
GASTON COUNTY COATING HEAD
2 foam generators type CPS 52F, with touch screen controls
MONFORTS PRE-DRYER
Type VTMS, 2 pass, 2 chambers, hot
oil heated
MONFORTS STENTER
Entrance desk
Entrance field with 3 fingered selvedge uncurlers and Erhardt & Leimer guiding system
Horizontal return clip chain
7 chambers heated by circulating hot oil    
Mahlo moisture control
Surface driven A=frame batcher
Heat recovery


WASHING RANGE
Manufactured 2005
Maximum fabric width 2000mm
ENTRANCE
Entrance frame with driven feed roller
J-box fabric accumulator
1 pair of Erhardt & Leimer KF10 fabric edge guiders
WASHING
Kusters Multi roller washing tank, type 836.76, cloth content approx 18m, with filter
Kusters Mangle type 222.50 with compensator
Kusters Multi roller washing tank, type 836.74, turbo washing, c 18m cloth content
Kusters Mangle type 222.50 with compensator
DRYING
16 Wumag stainless steel ,steam heated, drying cylinders, 940mm dia
Arranged in 2 stacks of 8
EXIT
Driven feed roller to J-Box
One pair Erhardt & Leimer KF20 fabric edge guiders
Surface driven A-frame batcher


MONFORTS THERMEX HIGH TEMPERATURE THERMOSOL OVEN
c1997; Roller width 190cm
High entrance frame with driven draw roller
Stainless steel J-box
1 pair of Erhardt & Leimer KF20 cloth edge guiders
3 chambers Thermosol Oven
Heated by gas burners
3 water cooled stainless steel cylinders
Stainless steel J-box
High exit frame with 1 pair of E&L cloth edge guiders
Surface driven a-frame batcher, Plaiter
 
MONFORTS SANFORISER
Manufactured 2005
Maximum fabric width 2000mm
High entrance frame with fabric tensioning rails and drw roller
J-box fabric accummulator
I pair of Erhardt & Leimer fabric edge guiders
Weko Water Spray device
Pup Clip stenter with Erhardt & Leimer guiding system
Rubber belt shrinking machine
Palmer Calender, main cylinder dia 2500mm
J-box accummulator
Surface driven A-frame batcher
 
1 X MORRISON SANFORISING
1,8m working width, Consisting of: J-Box entry, 2 bowl squeezer padder
(rubber / SS), Manual weft straightener 
(Morisson), 2 x 6 drying cylinders (steam heated), 
stretching field with pin chain, 
sanforising unit with rubber belt, 
Palmer unit (2m diameter) steam heated, 
cooling & drying cylinder, J-Box, Batcher

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